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AlNiCo magnet

AlNiCo magnets are a type of metal alloy, which is derived from Aluminum, Nickel, Cobalt, Iron and a few other elements, such as: Copper, Titanium and Sulfur etc. AlNiCo magnets have excellent temperature stability and good resistance to demagnetization from vibration and shock, their maximum operating temperature is up to 550 ¡æ . And these magnets are very hard and brittle. They also have strong corrosion resistance capability, no coating needed for surface protection.

Because of their high flux density and superior temperature stability, AlNiCo magnets have been accepted in the widest range of application, such as: speaker, telephone, mobile, microwave device, electronic meter, water meter, electronic motor, switch, sensors, aviation, spaceflight, etc.

There are two different manufacturing processes for Alnico magnets: Casting process and Sintering process. Both processes lead themselves to complex geometries and configurations.

Cast AlNiCo magnets are manufactured by pouring a molten metal alloy into a mold and then further processing it through various heat-treat cycles. The resulting magnet has a dark gray exterior appearance, and may have a rough surface. Machined surfaces have a shiny appearance similar to steel.

Cast AlNiCo magnets have excellent direction of orientation due to their unique crystalline grain orientation. They are designed to produce high magnetic output in a specified direction.
Cast AlNiCo 5 is the most popularly used among all the cast AlNiCo magnets. It is used widely in rotation machinery, communications, meters and instruments, sensing devices and holding applications. The higher resistance to demagnetization (coercive force) of Alnico 8,Cobalt content to 35%, allows this material to function well for short lengths or for length to diameter ratios of less than 2 to 1.

 

Typical magnetic properties of Cast AlNiCo

Equivalent
MMPA Class

Grade

Br

Hcb

(BH)max

%Change Per ¡æ

Tc

Tw(Max)

Density

mT

KGs

KA/m

Oe

KJ/m3

MGOe

Br

Hcj

¡æ

¡æ

g/cm3

AlNiC03

LN9

680

6800

37

470

9

1.13

-0.03

-0.02

760

450

6.9

LN10

600

6000

40

500

10

1.25

-0.03

-0.02

760

450

6.9

AlNiCo2

LNG12

700

7000

45

565

12

1.50

-0.03

-0.02

810

450

7.0

LNG13

680

6800

48

600

13

1.60

-0.03

-0.02

810

450

7.0

AlNiCo5

LNG34

1180

11800

48

600

34

4.30

-0.02

0.02

890

525

7.3

LNG37

1200

12000

48

600

37

4.65

-0.02

0.02

890

525

7.3

LNG40

1220

12200

48

600

40

5.00

-0.02

0.02

890

525

7.3

LNG44

1250

12500

52

650

44

5.50

-0.02

0.02

890

525

7.3

AlNiCo5DG

LNG52

1300

13000

55

690

52

6.50

-0.02

0.02

890

525

7.3

AlNiCo5-7

LNG60

1300

13000

58

725

60

7.50

-0.02

0.02

890

525

7.3

AlNiCo6

LNGT28

1050

10500

56

700

28

3.50

-0.02

0.03

860

525

7.3

AlNiCo7

LNGT18

580

5800

90

1130

18

2.20

-0.03

0.02

860

550

7.3

AlNiCo8

LNGT32

800

8000

104

1300

32

4.00

-0.03

0.02

860

550

7.3

LNGT38

800

8000

110

1380

38

4.75

-0.03

0.02

860

550

7.3

LNGT40

820

8200

110

1380

40

5.00

-0.03

0.02

860

550

7.3

AlNiCo8HC

LNGT36J

700

7000

140

1750

36

4.50

-0.03

0.02

860

550

7.3

AlNiCo9

LNGT60

900

9000

110

1380

60

7.50

-0.03

0.02

860

550

7.3

LNGT72

1050

10500

112

1410

72

9.00

-0.03

0.02

860

550

7.3

 

Sintered Alnico magnets are manufactured using a powder metallurgy process which uses controlled atmosphere, high temperature sintering to produce near net shape parts. These may range in size from as little as .05g to 150g. Semi automated production enables adjustment of materials, and processing allows either a standard range of magnetic properties or individually tailored alloys to meet customer specifications.

Sintered AlNiCo offer slightly lower magnetic properties but better mechanical characteristics than the cast AlNiCo. Sintered AlNiCo magnets are most suitable in small sizes. The sintering process is well suited to large volume production, and results in parts which are structurally stronger than cast magnets. Relatively close tolerances can be achieved without grinding.

 

Typical magnetic properties of Sintered AlNiCo

Equivalent
MMPA Class

Grade

Br

Hcb

(BH)max

¦Á(Br)

Tc

Tw(Max)

Density

mT

Gs

KA/m

Oe

KJ/m3

MGOe

%/ ¡æ

¡æ

¡æ

G/cm3

S.Alnico 3

FLN8

550

5500

42

530

9.0

1.13

-0.022

760

450

6.7

S.Alnico 2

FLNG12

700

7000

48

600

12.4

1.55

-0.014

810

450

7.0

S.Alnico 7

FLNGT18

580

5800

90

1130

18.0

2.20

-0.020

850

500

7.2

S.Alnico 5

FLNG34

1100

11000

48

600

34.0

4.25

-0.016

890

500

7.2

S.Alnico 6

FLNGT28

1000

10000

56

700

28.0

3.50

-0.020

850

500

7.2

S.Alnico 8

FLNGT38

800

8000

100

1250

32.0

4.00

-0.020

850

500

7.2

FLNGT42

850

8500

110

1380

38.0

4.75

-0.020

850

500

7.2

S.Alnico 8HC

FLNGT33J

680

6800

140

1750

36.0

4.50

-0.025

850

500

7.2


Contact person: Sean Liu
Add: Unit 801, #871-3, Xiahe Road, Xiamen City, 361004, China
Tel: 0086-592-5802700
Fax: 0086-592-5170127
E-mail: jingxin@jingxin-magnet.com
http: //www.jingxin-magnet.com

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